DS9100-10 Высокоточный станок дисковой
DS9100--Precision Dicing Saw
Φ10" All-round model
Whole High-end Configuration, Suitable for More Advanced Processing Fields
DS9100 Precision Dicing Saw is equipped with the 2.4kw high-power DC spindle; with the high rigidity gate structure, imported θ-axis DD motor for drive, and the imported high accuracy guide screw and guide rail. The motion accuracy is higher, and the dual-lens alignment accuracy is higher; the software function is further enhanced, and the automation degree is markedly improved.
параметр продукции
DS9100--Precision Dicing Saw
Φ10" All-round model
Whole High-end Configuration, Suitable for More Advanced Processing Fields
DS9100 Precision Dicing Saw is equipped with the 2.4kw high-power DC spindle; with the high rigidity gate structure, imported θ-axis DD motor for drive, and the imported high accuracy guide screw and guide rail. The motion accuracy is higher, and the dual-lens alignment accuracy is higher; the software function is further enhanced, and the automation degree is markedly improved.
Characteristics:
Standardly equipped with the non-contact sensor (NCS) function
Standardly equipped with the kerf check function
Selectively equipped with the blade broken detector (BBD) function
Selectively equipped with the workpiece shape detect function
Selectively equipped with the data scan and input function
Application Fields:
LED package, QFN, BGA, optical optoelectronics, communication
Materials Suitable for the Precision Cutting:
Wafer, PCB, ceramic, glass, lithium niobate, aluminum oxide, quartz
Gate structure
The high-rigidity door structure is adopted, and in order to suppress the influence of thermal expansion and contraction and vibration, the position of the support point of the main shaft is changed, and the support point is moved to the front portion of the main shaft, thereby effectively improving the processing stability.
Technical Parameters of DS9100
Configuration and performance | Workpiece size | Φ250mm/□250mm |
Cutting groove depth | ≤4mm or customized | |
Chuck flatness | ±0.005mm/200mm | |
Alignment system | Dual-lens, direct light + oblique light | |
Spindle | Assembly method | Bridge-type frame structure single spindle |
Revolution speed range | 6000~60000 rpm | |
Output power | DC,2.4kW | |
X axis | Drive mode | Servo motor |
cutting range | 260mm | |
index resolution | 0.001mm | |
Speed setting range | 0.1~600mm/s | |
Y axis | Drive mode | Step motor + closed-loop system |
cutting range | 260mm | |
index resolution | 0.0001mm | |
stroke positioning accuracy | ≤0.002mm/5mm | |
Whole-stroke positioning accuracy | ≤0.005mm/260mm | |
Z axis | Drive mode | Step motor |
stroke | 40mm | |
index resolution | 0.0001mm | |
Repeating accuracy | 0.001mm | |
θ axis | Drive mode | DD motor |
Rotating angle range | 380° | |
Rotating angle resolution | 0.0002° | |
Basic specification | Power supply | Three phases,AC 380V±5%,4.0kVY |
Compressed air | Pressure 0.5~0.6Mpa;maximum consumption 260L/min | |
Cutting water | Pressure 0.2~0.3Mpa;maximum consumption 4.0L/min | |
Cooling water | Pressure 0.2~0.3Mpa;maximum consumption 1.5L/min | |
Exhaust air rate | 5.0 m3/min (ANR) | |
Machine dimensions W×D×H | 900mm×1050mm×1800 mm | |
Weight | 1200kg |
Usage Conditions:
1. Please set the machine in the environment of 20~25℃ (The fluctuation range should be kept within ±1℃). The indoor humidity should be kept 40%~60%, keeping constant, without condensation.
2. Please use the clean compressed air with the atmospheric pressure dew point below -15℃, 0.1ppm residual oil, and filtration rating above 0.01um/99.5.
3. Please keep the temperature of the cutting water 2℃ above the room temperature (The fluctuation range should be within ±1℃), and the temperature of the cooling water should be the same with the room temperature (The fluctuation range should be kept within ±1℃).
4. Please protect the equipment from the heavy impact or any external vibration threat. Moreover, please do not install the equipment near the air blower, ventilation opening, or the equipment generating high temperature or greasy dirt.
5. Please install this equipment in the place with the waterproof floor and with the drainage treatment.
6. Please strictly follow our instruction to operate.
преимущества компании
Technical advantages
Self-owned intellectual property control software with complete functions; Advanced precision control technology and quality control system; Domestic leading image recognition technology (positioning, blade mark, edge finding); Dicing machine proprietary technology deep research (NCS, BBD); Rich application process research and accumulation.
Cost advantage
Large shipments ensure that our company has great advantages in procurement costs; Every year, the company invests a lot of manpower and resources in R&D and innovation in the field of dicing machines, and has obtained many patents.
Delivery advantage
The company has production capacity of more than 50 units per month, stocking in advance, shortening the delivery period to strive for business opportunities for customers; High consistency of equipments, strict control and capacity guarantee
Service advantages
The company has 4 product sales and service centers in Chengdu, Suzhou, Dongguan and Xiamen, providing technical support to customers in real time, covering most of the country. Provide timely and accurate answers within 12 hours when receiving after-sales service requirements from customers, and arrive at the customer's site within 48 hours when necessary...