Heyan Техника

Профессиональный производитель высокоточный станок дисковой резки

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  • DS9100-10 Высокоточный станок дисковой

DS9100-10 Высокоточный станок дисковой

DS9100--Precision Dicing Saw

Φ10" All-round model

Whole High-end Configuration, Suitable for More Advanced Processing Fields

DS9100 Precision Dicing Saw is equipped with the 2.4kw high-power DC spindle; with the high rigidity gate structure, imported θ-axis DD motor for drive, and the imported high accuracy guide screw and guide rail. The motion accuracy is higher, and the dual-lens alignment accuracy is higher; the software function is further enhanced, and the automation degree is markedly improved.

параметр продукции

DS9100--Precision Dicing Saw

Φ10" All-round model

Whole High-end Configuration, Suitable for More Advanced Processing Fields

DS9100 Precision Dicing Saw is equipped with the 2.4kw high-power DC spindle; with the high rigidity gate structure, imported θ-axis DD motor for drive, and the imported high accuracy guide screw and guide rail. The motion accuracy is higher, and the dual-lens alignment accuracy is higher; the software function is further enhanced, and the automation degree is markedly improved.

Characteristics:

Standardly equipped with the non-contact sensor (NCS) function

Standardly equipped with the kerf check function

Selectively equipped with the blade broken detector (BBD) function

Selectively equipped with the workpiece shape detect function

Selectively equipped with the data scan and input function

Application Fields:

LED package, QFN, BGA, optical optoelectronics, communication

Materials Suitable for the Precision Cutting:

Wafer, PCB, ceramic, glass, lithium niobate, aluminum oxide, quartz

Gate structure

The high-rigidity door structure is adopted, and in order to suppress the influence of thermal expansion and contraction and vibration, the position of the support point of the main shaft is changed, and the support point is moved to the front portion of the main shaft, thereby effectively improving the processing stability.

Technical Parameters of DS9100

Configuration and performanceWorkpiece sizeΦ250mm/□250mm
Cutting groove depth≤4mm or customized
Chuck flatness±0.005mm/200mm
Alignment systemDual-lens, direct light + oblique light
SpindleAssembly methodBridge-type frame structure single spindle
Revolution speed range6000~60000 rpm
Output powerDC,2.4kW
X axisDrive modeServo motor
cutting range260mm
index resolution0.001mm
Speed setting range0.1~600mm/s
Y axisDrive modeStep motor + closed-loop system
cutting range260mm
index resolution0.0001mm
stroke positioning accuracy≤0.002mm/5mm
Whole-stroke positioning accuracy≤0.005mm/260mm
Z axisDrive modeStep motor
stroke40mm
index resolution0.0001mm
Repeating accuracy0.001mm
θ axisDrive modeDD motor
Rotating angle range380°
Rotating angle resolution0.0002°
Basic specificationPower supplyThree phases,AC 380V±5%,4.0kVY
Compressed airPressure 0.5~0.6Mpa;maximum consumption 260L/min
Cutting waterPressure 0.2~0.3Mpa;maximum consumption 4.0L/min
Cooling waterPressure 0.2~0.3Mpa;maximum consumption 1.5L/min
Exhaust air rate5.0 m3/min (ANR)
Machine dimensions W×D×H900mm×1050mm×1800 mm
Weight1200kg


Usage Conditions:
1. Please set the machine in the environment of 20~25℃ (The fluctuation range should be kept within ±1℃). The indoor humidity should be kept 40%~60%, keeping constant, without condensation.

2. Please use the clean compressed air with the atmospheric pressure dew point below -15℃, 0.1ppm residual oil, and filtration rating above 0.01um/99.5.

3. Please keep the temperature of the cutting water 2℃ above the room temperature (The fluctuation range should be within ±1℃), and the temperature of the cooling water should be the same with the room temperature (The fluctuation range should be kept within ±1℃).
4. Please protect the equipment from the heavy impact or any external vibration threat. Moreover, please do not install the equipment near the air blower, ventilation opening, or the equipment generating high temperature or greasy dirt.
5. Please install this equipment in the place with the waterproof floor and with the drainage treatment.
6. Please strictly follow our instruction to operate.

преимущества компании

Technical advantages

Self-owned intellectual property control software with complete functions; Advanced precision control technology and quality control system; Domestic leading image recognition technology (positioning, blade mark, edge finding); Dicing machine proprietary technology deep research (NCS, BBD); Rich application process research and accumulation.

Cost advantage

Large shipments ensure that our company has great advantages in procurement costs; Every year, the company invests a lot of manpower and resources in R&D and innovation in the field of dicing machines, and has obtained many patents.

Delivery advantage

The company has production capacity of more than 50 units per month, stocking in advance, shortening the delivery period to strive for business opportunities for customers; High consistency of equipments, strict control and capacity guarantee

Service advantages

The company has 4 product sales and service centers in Chengdu, Suzhou, Dongguan and Xiamen, providing technical support to customers in real time, covering most of the country. Provide timely and accurate answers within 12 hours when receiving after-sales service requirements from customers, and arrive at the customer's site within 48 hours when necessary...